High-performance custom lithium battery solutions for high-reliability applications.
Decarbonizing Aviation & Redefining Aerial Mobility through Advanced Energy Storage Solutions
The global aerospace and defense sectors are undergoing an unprecedented technological transition toward full electrification and hybrid-electric propulsion. From Urban Air Mobility (UAM) and Electric Vertical Takeoff and Landing (eVTOL) aircraft to unmanned aerial vehicles (UAVs) and high-altitude pseudo-satellites (HAPS), energy storage systems (ESS) are the pivotal enabler. Unlike standard commercial or automotive energy storage, aerospace lithium battery systems require stringent weight optimization, ultra-high gravimetric energy density (>300–350 Wh/kg), robust thermal runaway isolation, and zero-tolerance structural integrity under extreme mechanical vibration and atmospheric conditions.
As a leading custom OEM/ODM Aerospace Lithium Batteries Manufacturer & Supplier, UX Power provides complete, vertically integrated battery engineering—ranging from advanced electrochemistry selection and cell balancing algorithms to aerospace-grade Battery Management Systems (BMS) and flight-ready structural housing.
Utilizing custom silicon-anode, high-nickel NMC, and semi-solid-state chemistry formulations to maximize Wh/kg while strictly minimizing airborne takeoff payload limitations.
Engineered with micro-porous aerogel insulation, phase-change materials (PCM), and directional blast venting to guarantee zero propagation during single-cell thermal runaway events.
Tested for sub-zero operation (-40°C to +85°C), rapid decompression, high-altitude low pressure, and multi-axis sinusoidal vibration compliant with MIL-STD-810H and DO-160G.
Full lifecycle engineering from initial cell chemistry tuning to multi-redundant BMS integration and flight qualification.
| Performance Parameter | Standard Commercial Battery | UX Power Aerospace OEM Solution | Aerospace Engineering Benefit |
|---|---|---|---|
| Gravimetric Energy Density | 160 - 220 Wh/kg | 280 - 350+ Wh/kg | Extends flight endurance by 35%-50% for eVTOL & long-range UAVs. |
| Continuous C-Rate Discharge | 1C - 3C continuous | 5C continuous / 15C pulse (30s) | Provides peak power during hover, launch, and vertical takeoff phases. |
| BMS Architecture | Single MCU / Non-redundant | Triple Modular Redundancy (TMR) Hardware | Failsafe operational reliability compliant with DO-254 standards. |
| Thermal Runaway Mitigation | Standard plastic separators | Cell-level aerogel + directional pyrotechnic vents | Prevents cascading cell fire propagation under catastrophic damage. |
| Operating Altitude / Pressure | Up to 3,000 meters | Up to 20,000+ meters (Stratospheric / Low Vacuum) | Sealed hermetic designs prevent swelling and dielectric breakdown. |
| Vibration & Shock Resistance | ISO 16750 standard | MIL-STD-810H / DO-160G (Section 7 & 8) | Resists flight turbulence, rotor vibration, and hard landing impacts. |
Leveraging 15 years of industry leadership, high-tier automated production, and world-class R&D infrastructure.
UX Power has always been attentive to every detail to provide high-quality products. The super first-class factory management mode, along with equipped relevant facilities, as well as EMC, drop, vibration, shock resistance, waterproof, corrosion resistance, and thermal shock test laboratories, ensure each power lithium battery of UX Power exceeds international safety norms.
The lithium battery module technology center encompasses professional technical fields such as industrial design, electronics, power supply, software, structure, process, and testing. The engineer team consists of about 30 senior specialists focusing on customer demands to deliver one-stop customized aerospace solutions.
Operational efficiency and market competitiveness drive our infrastructure. By investing in state-of-the-art automated assembly lines, robotic spot welding, and AI visual inspection systems, we minimize human error and ensure cell consistency across 2GWh of annual battery output.
Ensuring complete traceability, global certification alignment, and local regulatory fulfillment.
Our manufacturing protocols strictly follow AS9100D (Aerospace Quality System), ISO 9001, UN 38.3 (Dangerous Goods Transport), UL 1642 / UL 2580, and CE / CSA international safety mandates.
Every battery module manufactured features lifetime matrix barcode tracking. We record cell batch chemistry, internal resistance (IR), capacity grading, and automated spot-weld log reports accessible via digital twin databases.
We support global prime defense contractors, eVTOL developers, and commercial OEMs with on-site integration, specialized dangerous goods shipping containers, customs clearance assistance, and rapid replacement protocols.
Custom engineered battery configurations tailored to mission-critical aerial profiles.
High-voltage battery packs (up to 800V) capable of delivering 10C surge power for vertical takeoff while offering maximum energy density for extended cruise range.
Lightweight semi-solid battery systems optimized for high altitude operations, stealth acoustic footprints, rapid field swap capabilities, and wide operating thermal envelopes.
Ultra-high energy density cells optimized for solar-electric high-altitude pseudo-satellites functioning continuously in sub-zero stratospheric conditions (-60°C ambient).
High-rate discharge LiFePO4 packs serving as Auxiliary Power Units (APU) and emergency flight deck backup systems, replacing legacy nickel-cadmium installations.
Modular energy packs designed for parallel and series hybrid-electric regional turboprops, reducing fuel consumption and carbon emission during flight climb phases.
Heavy-duty 48V / 80V industrial energy storage packs powering airport electric tugs, ground power units (GPU), and automated cargo loaders.
Staying ahead of electrochemistry breakthroughs and next-generation flight energy requirements.
Eliminating flammable liquid electrolytes in favor of solid polymer or ceramic electrolytes. This innovation boosts energy density past 400 Wh/kg while providing absolute protection against thermal runaway, making commercial passenger electric flight viable.
Next-generation aerospace BMS modules integrate edge-AI neural networks. By continuously analyzing impedance spectroscopy (EIS), temperature gradients, and cycle counts in real time, the system predicts remaining useful life (RUL) and eliminates unexpected flight faults.
An innovative enterprise driving global decarbonization since 2009.
About UX Power: UX Power is an innovative enterprise that focuses on the research and development, production, and sales of new energy power lithium batteries. Since its establishment in 2009, we have been committed to providing global customers with efficient, safe, and sustainable power lithium battery solutions, promoting the rapid development of the new energy power industry.
Allow power lithium batteries to be more unrestricted.
Provide fast and accurate solutions for the application scenarios of power lithium batteries.
Take every small step forward seriously.
15 years of continuous experience in the development, manufacturing, and global deployment of power lithium battery technologies.
Has an independent core R&D team consisting of over 30 dedicated engineers covering electrical, software, and mechanical fields.
Equipped with sophisticated automated machinery and testing labs to ensure consistent supply and high product reliability.
Efficient and complete OEM/ODM supply chain providing bespoke engineering solutions tailored to specific CAD and voltage envelopes.
Dedicated after-sales support engineers guarantee normal product operation and rapid follow-up to client feedback globally.
As a trusted battery supplier for international enterprises, we deliver tailor-made packs for diverse demanding scenarios worldwide.
Expert insights regarding aerospace energy storage design, compliance, and custom manufacturing.
Explore our extended catalog of modular high-voltage and energy storage packs.
UX Power
